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Using requirement-functional-logical-physical models to support early assembly process planning for complex aircraft systems integration

Li, Tao; Lockett, Helen and Lawson, Craig (2020). Using requirement-functional-logical-physical models to support early assembly process planning for complex aircraft systems integration. Journal of Manufacturing Systems, 54 pp. 242–257.

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DOI (Digital Object Identifier) Link: https://doi.org/10.1016/j.jmsy.2020.01.001
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Abstract

The assembly line process planning connects product design and manufacturing through translating design information to assembly integration sequence. The assembly integration sequence defines the aircraft system components installation and test precedence of an assembly process. This activity is part of the complex systems integration and verification process from a systems engineering view. In this paper, the complexity of modern aircraft is defined by classifying aircraft system interactions in terms of energy flow, information data, control signals and physical connections. At the early conceptual design phase of assembly line planning, the priority task is to understand these product complexities, and generate the installation and test sequence that satisfies the designed system function and meet design requirements. This research proposes a novel method for initial assembly process planning that accounts for both physical and functional integrations. The method defines aircraft system interactions by using systems engineering concepts based on traceable RFLP (Requirement, Functional, Logical and Physical) models and generate the assembly integration sequence through a structured approach. The proposed method is implemented in an industrial software environment, and tested in a case study. The result shows the feasibility and potential benefits of the proposed method.

Item Type: Journal Item
Copyright Holders: 2020 The Society of Manufacturing Engineers
ISSN: 0278-6125
Project Funding Details:
Funded Project NameProject IDFunding Body
PhD studentship201505870050China Scholarship Council
Keywords: Aircraft system assembly; Assembly process planning; Complex systems integration; RFLP modelling
Academic Unit/School: Faculty of Science, Technology, Engineering and Mathematics (STEM) > Engineering and Innovation
Faculty of Science, Technology, Engineering and Mathematics (STEM)
Item ID: 68962
Depositing User: Helen Lockett
Date Deposited: 10 Jan 2020 14:52
Last Modified: 30 Jan 2020 17:23
URI: http://oro.open.ac.uk/id/eprint/68962
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